Mechanical

Onboard bonker idea

I was thinking that if I mounted the bonker mechanism directly on the resonator pipe, the hammer shaft would need to be pretty long to accommodate most of them.  So I came up with the idea of a hammer arm pivoting on risers that straddle the tone bar.  I'd have to engineer the actuator, but the possibilities are pretty vast.

Thomas orchestra bells rebuild

These are views of the Thomas Orchestra Bells as I received the instrument.  I was disappointed by the synthetic casework, but discussing it with other folks it made sense for a mass-produced object from Thomas Organ Company.  The design is super simple with a row of solenoids below the tone bars.  It didn't use return springs, relying on gravity to drop the striker back into the coil.  

This is the way we make the springs

🎶This is the way we make the springs, make the springs, make the springs!🎶

Here's an overview of how I fabricated the striker action return springs.  The striker actions were made from salvaged upright piano dampers.  It was very handy that they had return springs, but those springs were too stiff and brittle for our purposes.  Here's a picture of damper arms with the original springs: