Lignoutron build log

Bass xylophone test bars

Bass xylophone test bars

Here's some notes for cutting and tuning wooden bars to make an extended bass range or an add-on instrument for lower notes.

Guide: Cutting and Preparing A2, E3, and C4 Test Bars From One 5″ × 48″ Maple Board

Material: ¾″ × 5″ × 48″ quarter‑sawn hard maple
Resonators:  salvaged organ pipes

Starting dimensions:

NoteFrequency (Hz)Bar Start Length (in)
(2" × 3/4" Maple)
Resonator Start Length (in)
(2" × 2" Closed Tube)
C265.4128.051.6
C♯2 / D♭269.3027.248.7
D273.4226.446.0
D♯2 / E♭277.7825.743.4
E282.4124.941.0
F287.3124.238.7
F♯2 / G♭292.5023.536.5
G298.0022.934.5
G♯2 / A♭2103.8322.232.5
A2110.0021.630.7
A♯2 / B♭2116.5421.029.0
B2123.4720.427.3
C3130.8119.825.8

Experiment with the bars to get the right pitch and tone.  

Here's an "ideal" representation of a solid wooden bar:

  • underside curve starts at 1/4 the bar length and ends at 1/3 the bar length
  • middle 1/3 bar length is flat
  • mounting node holes are about 22.4% from the ends
Image
Name
Ideal tone bar shape

 

Resonators

  • All resonators are quarter‑wave tubes, tuned by trimming the bottom end.
  • Top end is capped with a side‑hole mouth placed behind the lower node of the bar.  
  • I'm using salvaged organ pipes for the resonators.